updated 12 October, 2009

AWA Broadcast
Equipment

This site is dedicated to Australian made broadcasting equipment.
I aim to preserve Australian equipment and images before it is all gone.

The manufacture of broadcast equipment (and receivers) in Australia virtually ceased
in the early to mid 1970s due to a change in Federal Government import policy and
union driven rapid increases in pay rates.

Surviving transmitter equipment may still work perfectly and even be in service but is now technically obsolete.

New transmitters use much less electricity and save enough on electricity bills to pay for themselves.

People who operate the older transmitters usually as a stand-by, say that they are more reliable in thunder storm weather than the modern replacments.


 
AWA Broadcast

btm2alogo

AWA logo and Broadcast logos (above) of the 2 transmitters directly below.

AWA was the first company to manufacture broadcasting equipment in Australia
around 1924 and continued production for half a century.

AWA factoryweb

AWA Broadcast
Equipment

AWA 2 kW
from about 40 years ago.

Photos of two related AWA 2,000 Watt AM Broadcast Transmitters
An AWA BTM-2M transmitter built 1966,
installed originaly at Sale Vic. and later at Warrnambool.

It ran on 3 phase 415 V power and drew 20 Amps per phase
at full output and 100% modulation.

The Warnambool site was completely demolished in 2007.

Unfortunately only single phase power is available at its new home.

The control circuit, minor HT, air blower and
filaments operate on single phase.

The 5,500 V a.c. three phase transformer can not operate on single phase.

It can be run again as before but only up to
when the 3 phase contactor for the High Tension closes
onto the non existant 3 phase power.

It's a thrill to push the "Filaments" button and
listen to it clunk and whirr through its start sequence.
There is the muffled sound of air blowing inside.

BTM2Mweb
An AWA BTM-2Atransmitter.
This is similar to unit above.

I have included this unit with the BTM-2M
so that the differences are easily seen.

Apart from being mostly transistorised
it seems that it has cosmetic cost cutting.
There is:

less paint,
no horizntal grooves on the cabinet,
no bright metal trim above the door nor
no window in door.

Transmitters would be bought on:

price,
running cost and
reliability.
Aesthetics would not matter greatly.

BTM-2Aweb
Progress with moving the aluminium box through the door and over the step is carefully checked.

The top of the transmitter coming out first. The output bushings visible lower-most.

Today the assistant has different clothes on to the earlier photo.

It took 2 men 2 days to dismantle and move the transmitter out.

moving the AWA BTM-2M from it former home at Warrnambool in Feb 2007
The upper front inside the transmitter,
Modulator valves on the left,
push pull 4/1000A and
5762 output valve on the right.
The coil is for neutralising.

The main H.T Voltage was 5,000 V d.c.

glowing
The lower front of transmitter.
The valves on the right are the RF drivers QE05/200.
These valves are unusual, they have 3 indirectly heated cathodes.
Earlier versions had only a single QE05/200.

Below these valves are the 6AK5 oscillator and 5763 tuned amplifier.

The audio input was 2 by 6BK8 similar to, and now replaced by 2 by EF86,
which drive 2 by 6146 and finally
2 by 4/1000A in the panel above.

The 3 (black) circuit breakers are for;
air blower
filament voltage regulator
and ancillary.

Audio on the left,
RF on the right,
lower is a single crystal oscillator in bright can
BTM-2A
Solid State version except for the two modulator output
and modulated amplifier valves.

This photo is of a BTM-2A used at a commercial station
as a"desperation" spare transmitter.
For it to be used, the two by 2.5 kW "Blythe" transmitters
would have both have to be out of service.

The box on the lower right holds the
5000 Volt 3 phase rectifier diode stack.
The box on the lower left contains the crystal oscillator.

The aluminium inside of this transmitter is not painted.
It is treated with an anti-corrrosion finish.

Blythe of New Zealand, have supplied many
modern solid state AM transmitters to Australia.
Technicians that look after them speak well of them.

BTM-2A lower front
Looking up into the rear of transmitter.
the coil on the left is the tuning coil
The more distant coil is for matching
the orange coil is a R.F.Choke.

There is also an SWR transducer and a
HF audio compensating inductor on the right.

looking upwards inside rear
Mid-rear view showing main 415V 50 Hz 3 phase contactors
modulator and RF low power stages.
The minor HT supply is on the right.
On the left there is the fored air duct
to the power valves above.
The holes in the duct cool the low power stages.
IMGA0122web
BTM-2A
Mid-rear view showing main 415V 50 Hz 3 phase contactors
modulator and RF low power stages.
The minor power supplies are on the right.
On the left there is the fored air duct
to the power valves above.
The visible holes in the duct blow air to cool
the large resistors on the left.

The large grey capacitor on the lower right
couples audio power from the modulator
to the modulated RF power amplifier

btm-2arear
The photo on the right is of the transmitter rear.

Many of the original fastners had been lost during 40 years.

Restoration included sourcing replacement ¼ turn "Oddie" fastners.
The more stylish replacement fasteners are directly equivalent to the originals.

Quickly removed and installed fasteners are a safety feature.
If using the fasteners was tedious, then, during testing and tuning, people would be tempted to run the machine without cover panels and bypass the panel operated safety interlock switches.

oddie fastners
The right side meters of transmitter.
kilo Volts, Amperes, Forward and Reverse Power, status lights & tuning knob.
Modulator valves through window.
Oscillogram of the transmitter being virtually fully modulated by 1kHz
from the old valve AWA signal generator,
through the BIG-1 Limiting Amplifier
all formerly from Warrnambool,
as shown lower down this web page.

The audio negative feedback is not operable in this photo
due to faulty 2.5M Ohm resistors.

Almost perfect AM carrier envelope with a slight amount of vertical jitter. The audio negative feedback was not fully operational when this photo was taken.

AWA 500 Watt Broadcast Transmitter
from 40 years ago

and still going strongly

awa500p logoweb

AWA BTM-P5 People that had worked at 3KZ have confirmed that they had a unit like this.
AWA 500 Watt

This example formerly was 3KZ's stand-by transmitter
at their Trades Hall? & Victoria St studios in Carlton.

This transmitter would have been made in the late 1960s.  When 3KZ converted to FM it was disposed of to an aspiring Christian radio group.  It was stored in a shed at Boronia in Melbourne for about 9 years before being sold to its present operator.


It operates 24 hours a day in rural Victoria in 2007.

I found the unit pictured left, one lunchtime after
I noticed an unexpected indication on my home made field strength meter.

I quickly found the transmitter, just 700 metres away from my employers' office.
I was kindly allowed to take the photo.

Two of these could not be given away in Adelaide.  They were taken to the tip.
The handbook is all that is left of the pair of these transmitters that could not be given away.
They had been sent to the tip.

This transmitter is designed to operate off single phase 240 V., 50 Hz.
AC power usage is 2600 watts at 100% modulation.
The meters are:
RF output amps, HT voltage (about 3 kV) and PA anode current.

The thermionic valves used show a family resemblence
to the tubes used in RCA 500 watt transmitters of the period.

The oscillator valve is 6AK5,
5763 buffer (untuned),6146 driver.
The modulator and RF output valves are 4-250a.
Two of the 4 are just visible through the small window.

500 Watt showing the modulator and RF area.
The cabinet and panels are of heavy gauge aluminium.
The sides are each quickly removed by 4 Oddie ¼ turn fastners.
The heavy components such as transformers and blower
are mounted in the lower section.

There is an air filter on the lower left side.  Air is exhausted out the top.

Survivors;
Radio Museum at Kurrajong, west of Sydney,
link below
(info. correct 11/11/2007)

AWA 500p lower showing power supply, protection and control

AWA 10 kW
from 50 years ago

AWA 10 kW transmitter formerly at 2CO Corowa.
I took this photo in 1987.
I went past the station in 2004, the original large,
white, weather board transmitter building had been replaced
by a transportable hut.
No doubt the transmitters pictured had gone too.

The modulated amplifier had 3 valves in parallel (5762, I believe).
The technician, based at the local telephone exchange
told me about the trouble balancing the load between the 3 valves.

Coming from the phone buisness he wouldn't have been taught
know to reduce the filament voltage(s) to balance the anode currents.

The stand-by transmitter was an AWA 2 kW the same,
or very similar to the 60 year old unit below.

BTM10web

AWA 2 kW
from 60 years ago

awawwwlogoweb

An early AWA 2KW transmitter;
I like the art deco style.
The sparrows don't appeciate it.

The meters at the top were to monitor the routine functioning of the transmitter.

Behind the smaller central door are meters and controls
used during tuning and servicing.
(shown open in a photo below)

Normal versions were suitable for 50-60 Hz.

AWA made special transmitters suitable for 40 Hz mains operation
used in mining towns such as Broken Hill and for 6CI Collie.
For 40 Hz operation physically larger mains transformers would be needed
along with a special blower motor.

Some versions had an Aerial Ammeter for remote monitoring of the actual aerial current when connected to an AWA antenna tuning box.

sparroweb
awa20j50551 name
AWA Transmitter
Radio Frequency geneation amplification and output coupling
Modulator Ampliffier and power supplies
Above left; power supplies and power control relays

Above right; Radio Frequency panel on left and output coupling panel at rear.

Left; the power supplies and power control are at the rear
The panel on the right is audio equipment.
The audio comes in on the bottom, working its way up to the 833A modulator valves

All components that could contain
carcanogenic
PolyChlorinatedBiphenyls
have been removed.

A similar model transmitter may be
in Taranaki aviation transport, and telecommunications museum in
New Plymouth, New Zealand.

AWA temperature controlled crystal oven dismantled
from the same station marked with 1130 but remarked 1134.

The crystal in the centre is surrounded by a heater element that is wound on a copper former with a thermostat switch.

This style of crystal oven was produced over many years.
The 1966 BTM-2M was originally fitted with this style but
changed to a different compatable non heated crystal oscillator and frequency divide by 8 circuit in its place.

Australian broadcast stations changed frequency from 10 kHz to 9 kHz channel spacing in 1980.

The crystal oven is contemporary with the transmitter
and from the same station,
I located it 200 km from the transmitter.

It plugs in to the oscillator unit shown in the bottom left
of the Radio Frequency panel photo above.

It would be usable in all of the AWA transmitters above.
The oven uses 10 to 12.6 V at about ½ ampere.

AWA temperature controlled crystal oven from the same station marked with 1130 but remarked 1134
AWA 2kW transmitter installed
in approx 1948 on stand-by at 2CO in 1987.

The power valves were AWV Radiotron 833.

This style of transmitter was available in various outputs;
500 Watt, one 833 RF & two 833 in the modulator,
600 Watt, two 833 RF & two 833 in the modulator,
1000 Watt,two 833 RF & two 833 in the modulator,
2000 Watt, four 833 RF & four 833 in the modulator.

The rectifiers were mercury vapour 866 and 872.

AWA transmitters had internal lighting.

2C02
awa500web
AWA 500 Watt MF from about 1950

This model used 3 by 810 valves in the modulated amplifier.

The web master hopes to obtain a photo of a surviving unit in the future.

Photo from Radio 1 (1952 reissue), PMG Engineering Department, Tresuary Gardens, Melbourne.


AWA 10 kW Television Broadcast
2 kW Aural Transmitter
from 45 years ago

AWA TVH-2 logoweb
Left: Logo on the front of the sound part of the transmitter.

AWA imported English Marconi TV transmitters into Australia from about 1956.
Marconi transmitters were designed for the early British 405 line system.
That system used about 3 MHz bandwidth.

The Australian 625 line system had about 5 MHz video bandwidth;
Marconi transmitters struggled to make that bandwidth.

AWA adapted an RCA design to Australian conditions and commenced manufacture of TV transmitters in the early 1960s.

3ZZZ
This TV transmitter (Aural section) shown above in use for FM sound Broadcasting.
The vision transmitter having been retired some time ago.
The vision transmitter part extended about 4 feet further to
the right of the third cabinet section.
Total width 9 feet 10 ½ inches, depth approx 19 inches, height 7 feet.
AWA 2000 Watt FM Transmitter from about 1964.
and still soldiering-on strongly on ANZAC Day 2009.

Another idenical unit for another station is also in service to the right foreground where just the edge of the cabinet can be seen.

awa tvb-10a

Photo above is of the combined control panel of the vision & aural transmitters.

The complete TV transmitter, sitting disused and dust-covered in a shed for years,
in outback WA, was resurrected as a sound transmitter.

The 4 kV H.T and 7 kV E.H.T. power transformers, rectifiers and blowers were housed seperately from the transmitter.

It was eventually turned off for last time at 09:24, Monday, 7 September, 2009.

.

Contact me

0409 314 500
d.j.bainbridge(substitute at symbol)bigpond.com.au

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