updated 20 December, 2009

STC Broadcast Equipment

This site is dedicated to Australian made broadcasting equipment.
STC made broadcast equipment in Sydney until the Whitlam Labor Government cut import tarrifs and labour costs increased in the early 1970s.  On hearing the tagic news, managers at STC Transmitter division were walking around saying "This is a disaster for the industry."

Standard Telephones and Cables (STC)was the British Empire subsidiary of the USA Company "Western Electric" from 1925:   Western Electric then became part of International Standard Electric of New York which in turn was a subsidiary of the International Telephone and Telegraph (ITT) Corporation.

The STC factory, now redeveloped was between the river and Morebank Ave, on the southern side of Newbridge Rd, Liverpool,Sydney.

Apart from MF broadcast transmitters, STC made the Navy's 250 kW LF transmitter at Belconnen, Canberra and many HF transmitters of 50 kW and smaller.

STC made all manner of telephone equipment and domestic radio receivers.

STC 2.5kW
from 45 years ago

Jack Mathews with the STC 2.5 kW transmitter at Grovedale
Technician, Jack Mathews posing for a photo at 3GL transmitter Heyers Rd, Grovedale circa 1970.

Jack, always a gentleman, always seemed to dress the same; except that, I think he had more than one tie.

The transmitter is a 2.5kW STC from early 1960s.
It replaced an earlier STC 4-SU-16, 500/1000 Watt transmitter.
Just visable in the left of the left window is one of the push pull 4-1000A modulator valves; operating at 2,400 Volts.

The valves used for the R.F generation were 2 by 807, 4-125a, and triode just visible in centre of the left window.

The rectifiers were solid state.   The output circuit differed to the AWA transmitters above as it used a tuned circuit with an adjustable sliding link to couple the output to the cable to the antenna.

The modulator valves were the same as in the AWA BTM-2M but operated at only half the voltage for the same power.

Photo used with kind permission of Sandy Gray.
From 3GL web site:
http://oz-galleries.com/gallery/3gl?page=4   accessed 2007

(On the right) The remains of the exact same transmitter in the photo above in 2007.

It was retired about 1991, partly wrecked for certain spare parts then given away to me as junk for the taking.

The meters, logo and middle panel were gone.
Replacement wooden dummy meters and centre panel were made to fill up the holes.

The tuning coil standing on top of the transmitter is from the first 3GL transmitter of 50 Watts.
It was made in 1930 by Nilsen Electrical contractors of Melbourne.

The first 3GL transmitter and antenna were installed
on the top of a building on west corner of Union St and Little Malop Geelong.

The cinema was directly opposite the antenna on the other side of narrow Union St; Jack Mathews told me that when the cinema theatre converted to talkies that reception of 3GL was immaculate.

Union Street was also the scene of an infamous unsolved murder of the operator of a pinball parlor in early 1973.
Late at night the police answered the phone,
they heard a chilling message: "The bucks have done me over." Then the line went dead.
Police sped to help; the man died in their arms.

Ten years later to the night,
a murdered dummy was dumped on the roadway in Union St
from the back of a panel van.

Murder of Uncle Bert

Former 3GL STC 2.5 kW transmitter in 2007
An 4-SU-55A in use as stand by in Longreach Queensland.

Famous shortwave time and frequency standard signal at Lyndhurst and later Sydney.VNG used an 4-SU-55A/S until the end.

  • 4 meant braodcast transmitter,
  • SU meant it was manufactured by the Sydney Unit,
  • A was the version and
  • S suffix was for Shortwave.

I also recall a new 10 kW shortwave STC transmitter in the same style of cabinet being installed at the end of 1969 at Radio Australia, Shepparton:  it had auto tune.

STC 4-SU-55A on Standby June 2008
2.5 STC 4-SU-55 left to the elements taken in 2006
Another unit the same as above but unloved and abandoned in a paddock in outback Queensland.
modchoke

Modulation Transformer and modulation choke of the STC transmitter in the paddock.
The tuning capacitor has been left on the floor where the forced cooling air blower once was.

It may eventually be displayed at the Powerhouse Museum, Longreach.

STC 2.5kW
from 35 years ago

STC 2.5 kW

3MA transmitter, Mildura. Model 4-SU-112A

This STC transmitter would date around early 1970s.

In use in 2009 as stand-by for a New Zealand made Blyth 2.5 kW.

The STC is used when lightning storms are in the area.

It uses 4 valves and many transistors.
Just visable in the left window are the push pull modulator valves and RF modulated amplifier; operating at 2,400 Volts for 2.5 kW output.

Transistors and an IC are used for the R.F generation driving a 4-125a, which drives a triode in the right of the left window.

The rectifiers are solid state.  

The modulator output valves differ from the earlier unit above.
The modulator valves are not 4/1000A but are QE????.

There exciter and other features are similar to the 5 & 10 kW tansmitters below.

Photos of this transmitter kindly supplied by Mr David Collins.

3ma stc l web

The audio and RF power amplifiers are on the left.

 Lower on the left are:

  • Audio feedback network, and below are
  • Modulation transformer, front
  • Modulation choke,rear
  • Modulator output coupling capacitor, and
  • 3 phase cooling air blower.
3ma stc r web 1

On the upper right are:

  • the high voltage rectifiers.
  • Below that is the overload protection relay panel and indicator lights.
  • On the mid right is the RF oscillator and lower power RF stages.   At the bottom are:
  • power transformer, right.
  • H.T filter capacitors

STC 5kW
from 35 years ago

STC 5/2.5 kW at 5KA prior to removal in 2007

Is this the last 5 kW MF transmitter made by STC?

This transmitter was one of a pair purchased in 1974 for 5KA & 5AU.
5KA Technical Chief, Colin Crowe, came to the STC factory and
purchased this transmitter off the factory floor.

Former 5KA transmitter, Cavan Rd, Gepps Cross, Adelaide.

The 5kW transmitter was factory modified to operate at 2.5 kW by rewiring the primary connections to the main transformer from 415 Volt "delta" to 240 Volt Y or "star".

STC had already deicided to go out of transmitter production, the sales effort had been abandoned.   Since the unit was already built it is that it was converted down to 2.5 kW.   It could easily be converted back to 5 kW if needed in future.

Apparently it was last used in the early 1990s as stand-by for a Harris 10 as 5RPH.
By early 2007 all transmitters were closed down at the site.
The Cavan Rd site was sold at auction in March 2007.

It uses 8 valves and many transistors.
Just visable in the left window are the push pull modulator valves and RF modulated amplifier; operating at 2,400 Volts for 2.5 kW output.

Transistors and an IC are used for the R.F generation driving a 4-125a, which drives a triode in the right of the left window.

The rectifiers were solid state.  The output circuit differed to the AWA transmitters above as it used a tuned circuit with an adjustable sliding link to couple the output to the cable to the antenna.

The modulator driver and modulator output valves were the same types as in the RF stages.

STC5ka
Refering to the Photo Left:
The audio and RF power amplifiers are on the left.

 Lower on the left are:

  • The high voltage d.c. filter
  • Modulator output coupling capacitor, and
  • 3 phase cooling air blower.

On the upper right are:

  • the high voltage rectifiers.
  • Below that is the overload protection relay panel and indicator lights.
  • On the mid right is the RF oscillator and lower power RF stages.

The modulation transformer (155kg), modulation choke (160 kg) and
3 phase power transformer (173 kg) are all on the lower right.

The grey cooling air blower is lower left of centre.   The air is ducted up to cool the valves.
The fabric transition duct above the blower were all made at home by an employee's wife; Mrs Tommy Duff.

The box partly in the top of the photo, is for RF generation.
The temperature controlled crystal operates at 4 times the transmitter output frequency.

The control relays are in the box above the power transformer.

415 V circuit breakers are above the modulation inductor.

At the bottom are the

  • modulation inductor, front,
  • modulation transformer, rear
  • power transformer, right.

After Easter 2007 the unit was given to a collection and transported to Victoria.

In 2009 the unit was reassembled, cleaned & polished, paint touched up, and
single phase circuits energised 1 at a time. The valves lit for a few seconds only, & exciter operated.
It cannot run as there is no 3 phase power at is new home
to run the high voltage nor ¾ h.p. blower.
The large valves have become gassy through dis-use.

stctrfmer

The 2 manila paper labels on the trasformers are
the original factory instructions on
how to reconnect it for 5 kW operation.

stc5filamentsweb

The glow from the filaments can be seen.

The filaments on the top valves each draw 54 amps at 7.5 volts.

Without cooling air, the heat from the filaments alone
makes the heavy metal anode too hot to touch
in a few tens of seconds.

Without forced cooling air, disaster will very shortly follow.
Operation of the air pressure switch must be checked regularly.
Dirt & dust can build up around the pressure switch and jam it.
Its purpose is to shut down the transmitter with loss of cooling air pressure.

Perhaps the air pressure switch became fouled up with decades of dust.
Every the fan motor will stop working eventually; nothing electrical lasts forever.

"Fast on" Transmitter

On the air in less than 6 seconds from cold.

The 5 kW and the 10 kW below and the 2.5 kW at Mildura
use solid state low level audio and radio frequency stages.
The filaments are all directly heated and are ready to go in 5 seconds.

  • From switch on the first thing that happens is the blower starts and
  • runs up to speed and creates cooling air pressure.
  • That takes less than a second.
  • Next the filaments come on.
  • 5 seconds later the high tension is on in 2 stages
  • and the transmiter is on air.

STC 10kW
from 35 years ago


The newest 10 kW STC MF Transmitter in Australia


STC first made 10 kW MF Broadcast transmitters in Australia in 1935, they were 9.1 metres wide across the front.
By the time the last STC 10 kW unit was made in Australia in 1974 the width was 1.65 metres.
The original 10 kW ABC capital city transmitters from 1938 were STC.

This transmitter was one of a production run of 2 ordered for 3XY & 3AW
which both shared the same transmitter building and antenna.
The other transmitter made for 3AW left Australia in 1991.

They were the last 2 MF 10 kW transmitters made by STC.

stc10frontweb
Former 3XY transmitter 1422 kHz until 1991 then 693 kHz as 3EE & 3AW .

The 3XY site at Viewbank was redeveloped for housing in early 1990s
The building and 318 foot(97 m) mast was shared with 3AW.  The red brick building was a few metres in from where Bartram Rise now meets Banyule Rd.

The transmitter made in 1974 is a 10 kW STC but operated at 5 kW.
Last used on stand-by (for 3AW) until 1 May 2006.

"It was a damn good transmitter" said the station's technical director.

It uses 9 valves and many transistors and an IC.
Just visable in the left window are the push pull modulator valves and 2 by valve RF modulated amplifier; operating at 4,800 Volts for 10 kW output.

Transistors and an IC are used for the R.F generation producing 5 watts that drive a 5-500A pentode driving 2 triodes in the right of the left window.

The rectifiers were solid state.  The output circuit differed from the 2.5 & 5 kW transmitters above as it used a pi-coupler style network.

The output circuit was made simple since only 2 were being made and they were on similar frequencies of 1280 & 1420 kHz and STC were getting out of the transmitter business.
STC 10 kW front view
The audio and RF power amplifiers are on the left.

 Lower on the left is the 3/4 hp 3 phase cooling air blower.

On the mid right is the RF oscillator and lower power RF stages up to 5 watts.
Below that is the RF driver valve on the left.

The modulator output valves were the same type, 3CX2500F3, as the RF power amplifier.

The modulation transformer (191kg), modulation choke (209 kg)and
modulator output coupling capacitor,are on the lower right.

Serious Australian transmitter production would have closed down not long after this transmitter was manufactured.

The Whitlam Government virtually eliminated tariffs on imported electronic equipment, at the same time as wages rapidly escallated; many electronic industries soon closed.
Unemployment, interest and inflation grew rapidly.

The box in the top of the photo, is for RF generation.
The temperature controlled crystal operates at
4 times the transmitter output frequency.

Below that on the right is the control in the box, minus its cover.

The RF driver valve is on the left.
Nearby are the 415 V circuit breakers above the modulation capacitor.

At the bottom are the
modulation transformer ,
Modulation inductor (rear)and
modulation output coupling capacitor on the left.

stc10frontrhsweb
Rear R.H.S of cabinet.
The tarnished output tuning coil.

stc10coilweb

Death of 3XY

After moving from Viewbank, in March 1991, 3XY set up a temporary transmitter and mast radiating 2.5 kW from half way along the south side of Ajax St, Altona.

The hired mast was about 100 ft with wire 4 top load.
The counterpoise was 60 insulated wires laid out on the soil.
Antenna current was 10.8 Amps

This transmitter was moved to storage in the former Corio Whiskey distillery in Corio, Geelong.
I first saw the transmitter there in 1991.

3XY transfered to AWA Media at noon, Monday, 23 September, 1991 for $500,000.
The old owners played a song with "I'll sing my song and I'll be gone." and "Its a long way to the top if you want to rock and roll" just before noon.
The new owners, AWA, played a 1 hour special on the history of Australian Rock and Roll then closed down.

3XY had been in liquidation since April 1991.  It sold for almost $16,000,000 in 1986.

The new owners obtained a licence 3EE, for 693 kHz and reused the pictured transmitter on 693 kHz from late June 1992.

3EE operated as "Magic 693" then eventually became 3AW's transmitter channel and site.

3EE was the first 4 mast broadcast station in Australia.  It's masts are 90 metres and it has 72 km of buried earth wire.

STC 10 kW Power Supply
10 kW Transmitter Power Supply

The 800 pound (364 kg) 3 phase power transformer
is too large to fit in the main cabinet
so a separate compartment on wheels is provided.

The small transformer in the middle is a 3 phase step down auto trans4mer
of from 400 Volt to approx 300 Volts.

Schematic diagram of last STC 10kW MF transmitters made. (3XY & 3AW)
If the drawing does not open on your computer then try opening it from "Paint".

The Viewbank site was powered Heidleberg Council Electricity Supply using a 3 phase step down transformer from 22,000 Volts to 415 volts.
The transformer was one of 3 specially purchased for the radio stations, one transformer each for 3AW-3XY, 3DB and 3UZ.
They were 50 kVA transformers of star-interstar connection made in Heidleberg by Machinery Construction.

3 STC Transmitters 10 kW nearest, 5 centre and 2.5 kW incomplete in background.
stc3web

STC 50kW
from 50 years ago


STC provided a series of 50 kW transmitters (capable of 55 kW) to the Commonwealth of Australia, PMG's Department.
The transmitters carried ABC services.
3wv transmitter during erection with Mr Harvey Lellio

3WV, Western Victoria transmitter during erection approx 1962.
The transmitter upgraded the power of the station from 10 kW to 50 kW.
Photo used with the kind permission of Mr R Leerson.

STC 1kW
from 34 years ago


1 kW STC MF Hybrid Transmitter


This would have to be one of the last MF transmitters made in Australia.
stc 1kw front
This transmitter used mostly transistors.
stc1kw rear
There were only 5 valves, all were 5-500A.
The blower motor was ¼ h.p. i.e. approx 190 Watts.

Other STC Broadcast Equipment

STC Compressor / Limiter

I kept one of these as a limiter for years;
it had a tag with "PMG Broadcast Station Sydenham"? then I threw it away ;
I wish I hadn't now, I didn't have the room then.

They were used to protect AM broadcast transmitter
from excessive audio input signal.

The unit had octal valves and a seperate power supply, not shown.

STC limiterweb

Photo courtesy Mr Mat. Robins
STC Modulation Monitor, hard at work monitoring 1843 kHz amateur radio.  Kindly donated to the collection by David.
STC Modulation Monitor (transistorised)
It is built like a battleship.  It contains so much thick metal that it must have been expensive.
The carrier control knob is not original.

The monitor required about ¼Watt of RF.

The colour of the front panel is actually green grey, similar to this background.

STC Antennas

Home

2coant
2CO in 1987

The original 1931 building and antenna are shown.
The antenna is one of 3 built.
The others are at Crystal Brook S.A. and Perth W.A.

The antenna is an example of the historic Multiple Tuned Downlead type.
This antenna predates the vertical mast and radial earth systems
developed later in the 1930s.

When 2CO started, it used the then lowest broadcast frequency
of 560 kHz in Australia.

The original power was 7,500 Watts.
Motor generator equipment was used to generate
the DC voltages for the original equipment.

The antenna has a sign on it;
"Manufactured for Standard Telephones and Cables A/Asia Ltd
Johns and Waygood Ltd Engineers South Melbourne"

The white building was the original 1931 transmitter building.
It has been replaced by a transportable hut with "Ifco"or similar on it.

The Antennas page has more information on this antenna.

Link to antennas page