SOLAR WATER HEATING

Solar Hot Water Topics

Why Have Solar Water Heating?

How Solar Water Heating Panels Work

Different Types of Water Heating Systems

[1] Forced-circulation systems

[2] Close-coupled systems

[3] Gravity feed system

Gravity Feed Plumbing

Wood Stove Connection

Natural Stratification

Natural Thermosiphon

Questions & Answers


Why Have Solar Water Heating?
Every new house built in Australia should have had, at least since the oil crisis of the seventies, a solar hot water system fitted. I suspect that future generations will look back with amazement at our naivety and with sorrow at our waste. 
As our cities and towns have sprawled, imagine the number of solar hot water systems that could have been installed, the energy that could have been saved and the reduction in greenhouse gases. 

To meet our ever growing demand for energy, more power stations were built (which increased our foreign debt). Yet I understand that someone in the (old) SECV calculated that by giving every household in Victoria a free solar hot water system, the SECV could have actually saved money (by saving the need to build more coal fired power stations.) 

Now there are those that say that solar doesn’t work in southern Australia because it gets cold in winter and dark at night! However the fact is, over the summer months, Melbourne receives more mean hours of sunlight than Sydney. Enough sunlight falls on this part of the country to make it worthwhile to harness the energy available. 

At this point however, we recommend making a financial decision. Rather than trying to amass 100% of the solar energy needed for our daily hot water use, it is suggested that in the southern part of the country, you aim at trying to collect about 70% of your hot water needs. Of course the balance must come from somewhere, and this is usually provided by natural or LP gas, off-peak electricity or, preferably, by pipes connected to a wood stove. 

So with a properly sized system you should never run out of hot water, and about 70% (say 30-50% in winter and 90-100% in summer) of your hot water needs would be provided by a renewable resource. 

How Solar Water Heating Panels Work

There are a number of types of solar heat collecting systems, but for water heating we are concerned with a tried and proven system called flat plate collectors. Firstly though, let’s distinguish between solar electric (photovoltaic) modules which convert sunlight into electricity; solar pool heating panels, which are designed to raise a large mass of water a few degrees; and flat plate collector panels, which are designed to raise a smaller amount of water (say 300 to 600 litres) to useable hot water temperatures (of about 70 degrees Celsius). 
Construction
The typical flat plate collector consists of a glass covered box containing vertical copper pipes (called risers) embedded into a flat sheet of metal. At the top and bottom of the sheet are thicker horizontal pipes (called headers). The water from the hot water tank typically enters the bottom left hand corner of the collector casing, travels along the header pipes, up the riser pipes as it becomes hotter and exits out of the top right hand corner, where it returns back to the insulated storage tank for use when required. 

Materials
The best solar panels are made from quality components which include: copper pipes and flat copper plate; an “AMCRO” selective surface (which absorbs 95% of the available solar energy); and low iron glass (which improves solar acceptance by about 10%). 

Location
A suitable north facing mounting spot must be found for the solar panels. Generally this will be on the roof, but they may be located on a wall over a north-facing window, on a deck or even on the ground. Ideally the solar panels need to be as close as possible to, but below the storage tank. 

Roof Angle
Any angle between 15 degrees and 30 degrees is OK. On flat roofs we install a galvanised angle frame to raise the panel angle to around 25 degrees

Different Types of Solar Heating Systems

The typical flat-plate collector is used with a number of types of hot water storage systems. Generally though, there are three main kinds of tank/panel arrangements used in domestic dwellings: 

[1] PUMPED OR SPLIT SYSTEM

A mains pressure tank is located at ground level and the solar panels mounted on the roof. With this system, when the sun shines, a pump is activated, and water is pumped through the collector plate, where it absorbs the sun’s heat. 
Advantages: The tank can be located (either internally or externally) at ground level and the panels can be above the tank. 
                      Good for roofs that do not have the strength for a close coupled system.
Disadvantages: Needs electricity to run the circulating pump and can’t be connected to a wood stove.
 


[2] CLOSE_COUPLED SYSTEMS

Both the solar panels and tank are mounted on the roof.  The panels are located just below the storage cylinder and water rises into the tank through a principle known as natural thermosiphon. 

Advantages:      Usually the most cost-effective system to install. Provides water at mains pressure. 
                           No moving parts, most efficiient system

Disadvantages: Roof needs to be strong enough to hold weight
                           Some may not like the tank on the roof


[3] GRAVITY FEED SYSTEMS

The tank is located in a roof cavity, with only the solar panels exposed on a north facing roof.  The panels must be positioned to allow for natural thermosiphon. 

Advantages:  Usually the most cost-effective system to purchase. 
                       May be connected to a wet-back in a wood stove or heater           
                       lasts long time, Looks Good!
Disadvantages: the house must be plumbed for gravity feed. 

Gravity Feed Plumbing

Most new houses are plumbed for mains pressure with 12 mm copper or poly pipe running along the ground and then up to the taps. Gravity feed calls for 19mm diameter copper or 25mm poly pipes running from above the ceiling and then down to the taps. This ensures that there will not be any trapped air.

Wood Stove Connection 

One of the best ways to install a hot water system is to mount a gravity feed tank over a supporting wall, connect it up to north facing solar panels, and also connect it up to a wood stove using the natural thermosiphon principle. The tank should be located roughly equi-distant between the wood stove (or wood heater), the solar panels and the water usage points (kitchen, bathroom, laundry, etc.). Most hot water dealers will try to sell you a mains pressure system. (Perhaps they only sell one type?) Many will say gravity feed systems give pressure problems. But I recommend gravity feed constant pressure units. They tend to last much longer than mains pressure units and any concerns about potential plumbing problems can be solved with good design. 

An extra cold water header tank can be added to balance the hot and cold water pressures at the shower.
 

Natural Stratification

Is the principle whereby hot water rises to top of the storage tank. This means that the hottest water is available to be drawn off from the top of the tank. 

Natural Thermosiphon

By placing the collector panels below the storage cylinder, we can take advantage of the principle of natural thermosiphon: heated water will naturally rise (because it is less dense) and will be displaced by cooler water. Once the sun warms the solar panels (and the water in the riser pipes) that water will move up into the storage tank without the aid of a pump. For this to work, it is essential to have a constant rise in the pipe work and to use the correct pipe size. 

Questions & Answers

Q. Should I buy a solar hot water service? 

A. Every new house in Victoria and Tasmania (not just Northern states) should have solar hot water. Existing houses should change where possible (before the currently installed system breaks down). 


Q. Do they work in cold climates? 

A. Yes, they work extremely well. Think what it’s like when you are sitting in car on a sunny, but cold and windy, winters day: you can get quite hot. A solar hot water collector works in the same way. On the whole, in Australia we are blessed with lots of sunshine. The ABC TV weather report, at 7.25pm, gives you the daily percentage saving. Even our winters (compared to other countries) are mild, and of course we have great spring, summer and autumn weather. By the way, did you know that over the summer months, Melbourne receives more hours of sunlight than Sydney! 


Q. What happens when the sun doesn’t shine? 

A. All Beasley solar systems have one or more back-up booster systems, usually: off-peak electricity, LPG, natural gas, and/or boosting from a wood fired heater or stove. 


Q. Will I ever run out of hot water? 

A. No, not with a correctly sized Beasley system, given normal usage patterns. The sun can produce massive amounts of useable energy, which is stored until needed. But if you do have a few cloudy days, the electricity or gas booster system automatically heats the water to the required temperature. 


Q. If I have a wood stove or heater, can it be connected to my solar system? 

A. Yes, a wood stove or heater can be connected to a mains pressure or gravity feed solar hot water system providing the tank is above the heater. 


Q. Should I have a mains or a constant pressure system? 

A. This answer depends on how your house (if built) is plumbed, your type of water supply, and whether you are likely to want to connect up to a wood heater or stove. Beasley have a large range of quality units to cater for your situation. 


Q. What size tank should I buy? 

A. The general rule when dealing with solar, is the bigger the tank, the better: to make the most use of the sun’s energy when available. Experience has indicated that for up to four people with normal use, 300 to 370 litres is a good size. If there are more people, go up to the next size. 


Q. Will my roof take the weight of a solar system? 

A. With most roofs, there is no problem, but make sure your roof is checked. Ceiling mounted tanks must be located over a supporting wall. Pump circulated systems are very good for houses with light roof structures.


Q. Can I heat my house with solar collectors? 

A. Yes, for a price. While solar for hot water is worthwhile, trying to heat your house is problematic because when you need the heat in winter, solar energy is least available therefore a large number of panels is required. 


Q. Am I wasting money by not putting in solar? 

A. Certainly! Over the life of a Beasley Solar System, you would have needed to buy between 3 & 5 enamel mains pressure tanks (plus the installations). 

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